Visual AI
MRO


Is it possible to detect & inspect parts using just a mobile phone ? Yes!

Compressor part detect using YOLO ai Model

AIVisualMRO is an advanced AI platform designed to help inspectors complete visual inspections more efficiently and consistently. It combines audio transcription, computer vision, and large language models to support every stage of the inspection workflow while ensuring that the human inspector always maintains full control over the final decision.

Surprisingly there are lot of compressor and turbine blades for sale on e-bay. I managed to buy some compressor blades from a McDonnell Douglas AV-8B Harrier II, in a very good condition.

AV-8B Plus in-flight Wikipedia

Managed to build & train a YOLO 11 on 3 different types of compressor blades. The dataset was build from scratch and augmented in order to improve teh detection accuracy, while keeping the enviromental conditions limited. The today time for training was 1 day including building the dataset. This serves as a demo/usecase that this kind of training can be done very fast, and can give results within hours. It helps itterate fast and figure out if any problems will appear later in production.

On the main page showing a video which is a small segment of the video inspection and detection of parts.


In this case there the parts are detected on after they have been placed on the inspection mat and not while held in hand. This increases detection accuracy. Ofcourse teh AI model be trained on the blades beein held in hand as well. As theese compressor blades are smaller then usual (smaller then the overall image ) it is important that the training of the AI model is done on atleast 1000 images per type of blades, this is where augmenting the dataset greatly helped reducing the training time.

Below there is another video showing blade segmentation of an industrial turbine engine. The AI model has been trained to 'extract' the blade part of the turbine part and ignore the root. Once the blade image has been extracted the coating defects can be detected, i.e. missing coatings.
Each image/blade is saved in the final report, toghether with the % of coating left, and the technician audio comments in text format. Each image/blade is ID-ied and stored in a database for later analytics.



The report is generated automatically and images stored for later data analytics. During report generation the audio from the technician is extracted and proccessed and later summarized,
As the action of the technical staff (inspectors) is greatly improved they will have more time to focus on the inspection of the part rather then writing and generating reports. The use of Audio & Visual AI models is a great help in this process and can save a lot of time of the technical staff.

Every company performs visual inspection differently. AIVisualMRO begins with a non-intrusive observation phase to understand your current workflow, tools, constraints, and quality criteria. Requirements are gathered collaboratively to ensure the platform fits seamlessly into your existing operations.

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